Layin Samar da Zaren Carbon da Aka Yanka

A lokacin da ake canza PAN precursor zuwa carbon fiber, ana iya yanke kayan zuwa gajerun zaruruwa (yawanci3–5 mm) don amfani a cikin robobi masu ƙarfi ko kayan kariya masu zafi.

Yankan Inji: Hanyar gargajiya ta amfani da na'urorin yankewa masu juyawa daidai. Duk da cewa tana da tasiri, tana iya ɗaukar makamashi mai yawa kuma tana haifar da lalacewar injiniya ko kuma lalacewar ƙarshen zare.

Yanke Laser: Sabbin ci gaba na zamani suna amfani da fiber lasers don yankewa Jawowar Carbon Fibers. Wannan hanyar tana rage yawan amfani da makamashi kuma tana ba da faffadan kewayon saurin yankewa idan aka kwatanta da madadin injina.

Ga wasu takamaiman fannoni na aikace-aikace:

1. Ƙarfafa Kayan Haɗaɗɗen Abu (Aikace-aikacen Asali)

Wannan shine babban amfani da zare na carbon da aka yanka. Ta hanyar haɗa zare da aka yanka a cikin resins, robobi, ko yumbu, ana iya inganta halayen injiniya da juriyar zafi sosai.

Robalan da ke saita zafi (kamar resin epoxy): Ana amfani da su don ƙera kayan aiki masu inganci.

Robalan Thermoplastic: Kamar polypropylene (PP), nailan (PA), ABS, da sauransu. Bayan ƙara yankakken zare na carbon, waɗannan robobi na yau da kullun suna zama robobin injiniya waɗanda za a iya amfani da su a cikin bumpers na mota, firam ɗin dashboard, sassan drone, da sauransu.

Haɗaɗɗun kayan gyaran takarda (SMC) / Haɗaɗɗun kayan gyaran manyan kaya (BMC): Ana amfani da su wajen kera sassan motoci (kamar murfin akwatin baturi, maɓuɓɓugan ganye), baho, tankunan ruwa, da sauransu.

2. Kayan Hana ...

Amfani da juriyar lalacewa mai yawa da kuma juriyar thermal:

Famfon Birki da Faranti na Kamawa: A cikin manyan motocin wasanni ko motocin tsere, galibi ana haɗa zare-zaren carbon masu yankewa da foda na jan ƙarfe don ƙirƙirar famfon gogayya, wanda ke ba da ƙarfin birki mai ƙarfi sosai.

Rufe Inji: Ana amfani da shi a famfo da na'urorin damfara don hana zubewa da kuma jure yanayin zafi da matsin lamba mai yawa.

3. Inganta Gine-gine da Injiniyan Gine-gine

Ƙarin Siminti: Haɗa ƙananan zare na carbon a cikin siminti na iya hana tsagewa da inganta ƙarfin tauri da juriyar gajiya. Ana amfani da shi sosai don ƙarfafawa da gyara gadoji, ramuka, da gine-gine masu tsayi.

Takardun Zaren Carbon/Yadi: Ko da yake yawanci ana ci gaba da amfani da su, ana kuma amfani da zare masu yankewa a matsayin abubuwan cikawa a wasu bangarorin da aka riga aka yi amfani da su.

4. Sabon Filin Makamashi (Batirai da Kwayoyin Mai)

Rufin Mai Tarawa na Batirin Lithium-ion Mai Kyau da Mara Kyau: Rufe saman foil ɗin jan ƙarfe ko aluminum da slurry mai ɗauke da ƙwayoyin nanotubes na carbon ko zare na carbon mai gajeru zai iya inganta watsa wutar lantarki ta mai tara wutar lantarki, rage juriyar ciki, da kuma inganta yawan caji/fitar da batirin (aikin caji mai sauri). Tsarin watsa gas (GDL) don ƙwayoyin mai: Ana buƙatar kayan da ke da babban watsa wutar lantarki da tsarin ramuka don gudanar da electrons da gas, kuma takardar carbon da aka yi da zare na carbon mai gajeru muhimmin abu ne.

5. Kayan Aiki da Kayayyakin Antistatic

Amfani da carbon fiber mai kyau wajen sarrafa wutar lantarki:

Katangar Aiki/Katangar Aiki: Ƙara zare-zaren carbon masu gajeren zango a cikin robobi ko roba yana ba da damar hana ... faruwar hakan.

Gidajen filastik masu amfani da wutar lantarki: Ana amfani da su don gidajen kayan lantarki don hana wutar lantarki mai tsauri daga lalata guntun ciki.

Kayan Kariyar Wutar Lantarki: Ana amfani da su a cikin kayan aiki da ke buƙatar keɓewar raƙuman lantarki.

6. Kayayyakin Jiragen Sama da Wasanni

Kayan Taimako na Prepreg: A wajen ƙera fatun jirgin sama ko raket ɗin wasan tennis, ana amfani da zare masu yanke gajeru don cike kusurwoyi ko wuraren da ba su da siffar da ta dace, ko kuma a matsayin hanyoyin da za su iya sarrafa wutar lantarki mai motsi.

Kulob ɗin Golf/Sandunan Kamun Kifi: Ana amfani da su azaman ƙarfafawa na gida a cikin wasu kayan haɗin gwiwa.

7. Bugawa ta 3D

A cikin firintocin FFF/FDM na nau'in 3D, filaments masu ƙarfafa fiber na carbon (kamar PA-CF, PETG-CF) a halin yanzu suna da matukar shahara don buga sassan aiki masu ƙarfi na ƙarfe.

A taƙaice, ana amfani da dogayen zare na carbon don saƙa masaku da yin kayan da aka riga aka yi (kamar suwaita); yayin da gajerun zare na carbon da aka yanka zuwa sassa ana amfani da su don haɗawa su zama laka (resin/roba/siminti) don sanya kayan da suka fara rauni su zama masu ƙarfi, masu sauƙi kuma masu iya jurewa.